Polyurethane Enamelled Round Aluminum Wire

Description

Product Description

Polyurethane enameled aluminum round wire combines the solderability of polyurethane enamel with the lightweight advantage of aluminum conductor. It can be directly soldered without removing the enamel film, greatly improving production efficiency. With light weight and low cost, it is the ideal lightweight magnet wire solution for high-frequency components in the electronics industry.

Advantages：

Solderable without enamel stripping, saves production steps

Excellent high-frequency performance, low loss

Lightweight design, reduces total product weight

Multiple colors available for easy product identification

Over 35% lower cost than copper magnet wire

Thermal class		Material	Enamel type	Wire gauge		Standard
Code	Level			mm	AWG	IEC	GB/T	NEMA	JIS
F	155	AL	UEW	0.1-6.0mm	38~3	60317-20	23312.2	MW79-A	C3202
H	180					B0317-51	6109.23	MW79-A	C3202

Application Fields

Performance Parameter

Conductor		Minimum Insulation (mm)		Maximum exernal dnameter (mm)		ResistorΩ/m20℃		Breakdown voltage(≥V)				Elongation ≥%	Continuity ofinsularion (Hole/30m)
Nominal diameter(mm)	Tolerance (mm) ±	Minimum Insulation (mm)		Maximum exernal dnameter (mm)		min	max	Room temperature		Elevated temperature			Continuity ofinsularion (Hole/30m)
Nominal diameter(mm)	Tolerance (mm) ±	Level 1	Level 2	Level 1	Level 2			Level 1	Level 2	Level 1	Level 2		Level 1	Level 2
0.1	0.003	0.014	0.018	0.117	0.123	3.31602	3.81201	500	950	一	一	16	≤25	≤10
0.112	0.003	0.014	0.019	0.129	0.135	2.66008	3.01887	1300	2700	一	2000	17	≤25	≤10
0.125	0.003	0.016	0.021	0.144	0.151	2.14719	2.40978	1500	2800	1000	2100	17	≤25	≤10
0.14	0.003	0.016	0.021	0.159	0.166	1.72036	1.91098	1600	3000	1100	2300	18	≤25	≤10
0.16	0.003	0.017	0.023	0.181	0.188	1.32408	1.45512	1700	3200	1200	2400	19	≤25	≤10
0.18	0.003	0.018	0.025	0.203	0.211	1.050482	1.14485	1700	3300	1300	2500	20	≤25	≤10
0.2	0.003	0.02	0.027	0.225	0.233	0.85369	0.9242	1800	3500	1300	2600	21	≤25	≤10
0.224	0.004	0.024	0.032	0.254	0.262	0.67674	0.74106	1900	3700	1400	2800	21	≤25	≤10
0.25	0.004	0.025	0.034	0.281	0.29	0.54529	0.59269	2100	3900	1500	2900	22	≤25	≤10
0.28	0.004	0.026	0.034	0.312	0.321	0.43617	0.47085	2200	4000	1600	3000	22	≤25	≤10
0.315	0.004	0.028	0.039	0.349	0.362	0.3457	0.37083	2200	4100	1700	3100	23	≤25	≤10
0.355	0.004	0.029	0.041	0.392	0.406	0.27296	0.29113	2300	4300	1700	3200	23	≤25	≤10
0.4	0.004	0.029	0.042	0.437	0.451	0.21554	0.22872	2300	4400	1700	3300	24	≤25	≤10
0.45	0.005	0.031	0.044	0.489	0.502	0.16993	0.18112	2300	4400	1700	3300	25	≤25	≤10
0.5	0.005	0.034	0.046	0.541	0.554	0.13795	0.14638	2400	4600	1700	3500	25	≤25	≤10
0.56	0.006	0.035	0.048	0.603	0.616	0.10981	0.11686	2500	4600	1800	3500	26	≤25	≤10
0.63	0.006	0.037	0.051	0.675	0.689	0.08697	0.09211	2600	4800	1900	3600	27	≤25	≤10
0.71	0.007	0.038	0.054	0.756	0.772	0.06843	0.07257	2600	4800	2000	3600	28	≤25	≤10
0.8	0.008	0.04	0.057	0.848	0.866	0.05389	0.05718	2600	4900	2000	3700	28	≤25	≤10
0.9	0.009	0.042	0.061	0.95	0.97	0.04258	0.04518	2700	5000	2000	3800	29	≤25	≤10
1	0.01	0.045	0.064	1.055	1.074	0.03449	0.0366	2700	5000	2000	3800	30	≤25	≤10
1.2	0.011	0.047	0.068	1.257	1.278	0.02399	0.02537	2800	5000	2000	3800	30	≤25	≤10
1.25	0.013	0.047	0.068	1.297	1.328	0.02205	0.02344	2800	5000	2000	3800	31	≤25	≤10
1.4	0.014	0.048	0.07	1.458	1.48	0.0176	0.01867	2800	5000	2000	3800	32	≤25	≤10
1.6	0.016	0.05	0.072	1.66	1.685	0.01347	0.0143	2900	5000	2000	3800	32	≤25	≤10
1.8	0.018	0.052	0.074	1.862	1.888	0.01064	0.01129	2900	5000	2000	3800	32	一	一
2	0.02	0.054	0.076	2.064	2.09	0.00862	0.00915	3000L	5000	2000	3800	33	一	一
2.24	0.022	0.055	0.078	2.305	2.333	0.00488	0.00729	3000	5000	2000	3800	33	一	一
2.5	0.025	0.056	0.08	2.566	2.595	0.00552	0.00586	3000	5000	2000	800	33	一	一
2.8	0.028	0.057	0.082	2.867	2.897	0.0044	0.00467	1300	2500	2000	1900	34	一	—
3.15	0.032	0.059	0.085	3.219	3.25	0.00347	0.00369	1300	2500	1000	1900	34	一	一
3.55	0.036	0.062	0.088	3.622	3.653	0.00274	0.0029	1300	2500	1000	1900	35	一	一
4	0.04	一	一	一	一	一	一	1300	2500	1000	1900	35	一	一
4.5	0.045	一	一	一	一	一	一	1300	2500	1000	1900	36	一	一
5	0.05	一	一	一	一	一	一	1300	2500	1000	1900	36	一	一

Production Process

Process Number

III

VII

VIII

Process Name

Incoming Inspection

Drawing

/Annealing

Drawing

Inspection

/Unwinding

On-line Drawing

Aluminum

Wire Cleaning

Softening

Cleaning

Process Number

XII

XIII

XIV

Process Name

Blow Drying

/Air Drying

Painting (Primer/Topcoat)

Evaporation

/Rounding

Cooling

Lubricant

Coating

Winding

/Arranging

Final Inspection/

Warehousing

Production Equipments

Wire Drawing

Cleaning & Drying

Annealing

Coating & Baking

Lubrication

Winding

Polyurethane Enamelled Round Aluminum Wire

Product Categories

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